Goshen Lift System ( How to ) with pics.

I am going to now attempt to write the "how to" on changing the aircraft cable and greasing the lift springs for the Goshen Lift System....this was done on my 95/96 Duthmen ( The Duck ) 801.........Here we go ..

I am going to cheat a little from the instructions that came with the cable ..

1. Remove the tie plate by removing the 2 self tapping screws
http://i119.photobucket.com/albums/o...uy/Step1-1.jpg

there are a total of 4 screws , remove the other 2 that connect to the master tube
http://i119.photobucket.com/albums/o...uy/Step1-B.jpg

then remove the bolts holding the lift tubes at each corner:
http://i119.photobucket.com/albums/o...uy/Step2-1.jpg

Pull the spring out of the corner by bending it down and pull it out:
http://i119.photobucket.com/albums/o...fromcorner.jpg

Once you have all bolts/screws removed, slowly pull the springs out of the master tube..
http://i119.photobucket.com/albums/o...uy/Step3-1.jpg http://i119.photobucket.com/albums/o...springsout.jpg

My cable had snapped up by the Winch, I was able to simply pull the old cable out , When you remove the old cable, if possible, lay it beside the new, to make sure that you have the same distance between the push plates ( important )

Now, looking at your New cable you will see that 1 end has a Crimped end and the other does not

http://i119.photobucket.com/albums/o...y/Newcable.jpg

Feed the end without the "crimping" through the bottom of the pulley towards the top of the master tube
http://i119.photobucket.com/albums/o...oughpulley.jpg

slowly feed it all the way through the top portion of the master tube until it comes out the front...
Now, take the other end of the cable and pusher plate , and just feed it into the bottom portion of the master tubing and feed it in as far as you can..

http://i119.photobucket.com/albums/o...ngnewcable.jpg

Now! Lets go ahead and grease the Springs before putting it back together....I got a tub of Multi-purpose grease from the local hardware store

Remove the springs from the lift tubes...they should slide right out

http://i119.photobucket.com/albums/o...ngsremoved.jpg

I dipped the end right into the Grease :
http://i119.photobucket.com/albums/o...andsprings.jpg

Then insert the end back into the lift tube:
http://i119.photobucket.com/albums/o...oguidetube.jpg

I used an old Rag to apply grease :
http://i119.photobucket.com/albums/o...gswitharag.jpg

I coated small sections at a time and would slide the greased spring back into the lift

Repeat the process for the springs that go into the master tube :

http://i119.photobucket.com/albums/o...liftspring.jpghttp://i119.photobucket.com/albums/o...liftspring.jpg

push the lift springs all the way back into place and screw/bolt everything back up :
http://i119.photobucket.com/albums/o...y/Newbolts.jpg

Install the new cable on your Winch.......and....

Crank it up , and GO CAMPING~

I was so very excited to see this tutorial! Does anyone know why the pictures are not able to be seen??? This thread is only useful with those pictures. �� Is Bigpineguy Retired still avail and can possibly message me or email me??? Please ��������������

I was so very excited to see this tutorial! Does anyone know why the pictures are not able to be seen??? This thread is only useful with those pictures. 😢 Is Bigpineguy Retired still avail and can possibly message me or email me??? Please 😊🙏🏼🙏🏼🙏🏼

Quote:

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Originally Posted by tomnlaura

I was so very excited to see this tutorial! Does anyone know why the pictures are not able to be seen??? This thread is only useful with those pictures. �� Is Bigpineguy Retired still avail and can possibly message me or email me??? Please ��������������

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it tells you why the pictures can't be seen

photobucket strikes again ! no wonder they sux